Data & Intelligence
Check what-if before the line runs
Digital Twin keeps twins of plant assets with their readings, alarms and simulation runs. Line What-If shows the bottleneck as you change a layout.
Enter stations and cycle times.
What it does
- 01
Twins of plant assets
Readings and alarms from IoT attach to the matching twin. CMMS assets can create twins automatically.
- 02
Simulation runs
Start a run from the Simulations list. The IRIS simulation engine computes it and saves the result.
- 03
Line What-If
Enter stations, cycle times and parallel stations. Bottleneck, throughput and balance update as you type.
DBR77 Digital Twin has its own site
DBR77 Digital Twin is also sold as a product of its own, for building 3D digital twins and VR training. More details are on its site.
Screens from the IRIS demo
Sample data from the IRIS demo factory. Click a screen to enlarge it.
Read more

Production Planning vs Reality: Why APS Plans FailMost APS plans fail on old assumptions about cycle times, machines, material and crews. The live data that keeps a plan valid, and when to replan or hold.Read article · 7 min
How to Build a Business Case for a Plant Operating SystemBuild a plant operating system business case from your own baseline: measure the losses, value them, count the full cost and set a break-even a pilot can prove.Read article · 7 min
Try Digital Twin in IRIS
Start a 14-day trial on your plant's data, or open the interactive demo with sample data.